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Old 04-24-2005, 02:06 PM   #28
cali-ti
aka Stabby
 
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Join Date: Nov 2004
Location: Mead, CO
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rebuilding the calipers. there are rebuild kits which have new seals. i'll be going through this process soon (already started it).

remove the old pads, guide pins/bushings and carriers. then you need to pop the old pistons out with compressed air (be careful when you do this as when the piston does finally pop, it shoots out - you'll need to put a piece of wood on the other side so as not to damage the piston too). also make sure to wear eye protection when you do that, you don't want any brake fluid getting in your eyes. then you need to inspect the piston and the bore for any signs of scoring, etc. if the piston is damaged, you can't get a replacement and need to get another caliper clean everything up, if you want to sandblast the outside and/or paint it, now is the time to do that. i dropped mine off to be powdercoated (completely disassembled, they'll dip 'em, tape 'em off and powdercoat them with carriers for $200) and am still waiting for them to finish up. after that, you need to put in the new seals, get the piston back in the bore with the new seals, put in the new bushing kit you got (i went with bavauto's brass caliper bushing kits rather than the rubber), carriers and carrier guide bolts, new pads, bleeder (new recommended, old if you have to - i went with speed bleeders, we'll see how those work) and then you're basically ready to install. you may want to fill it up with new fluid before you put the bleeder in and tighten it just to speed the bleeding process up a bit.

now because my car has over 200k and i'm an anal retentive freak, i ordered all new hoses, mounting bolts, brackets, etc ... if it was on the diagram and was available, i pretty much got a new one

some good links covering this topic:

http://www.unofficialbmw.com/e36/bra..._brake_it.html
http://www.bmw-m.net/TechProc/caliper.htm
http://www.bimmerfest.com/forums/arc...p/t-31491.html
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1996 318ti, California package, 267k miles
current mods: bilstein sports, bavauto springs, e30 m3 LCABs, solid metal ball joints, bavauto RSMs w/reinforcements, e30 3.73 LSD & halfshafts, supersprint cat-back exhaust, turner rear sway bar reinforcements, IE poly subframe & RTABs + camber/toe kits, powdercoated e36 32x front calipers, sport mirrors, H&R 28mmF/19mmR sway bars, x-brace, auto solutions SSK w/poly bushing upgrade, BMW CD43 head unit, DICE HD Radio w/iPod integration and "stealth" HD antenna, staggered style 68s, orange electronic TPMS, leather arm rest, JT Designs metal undertray

acquired and awaiting install: heated seat kit, cali top switch relo, lumbar support kit, park distance control kit, heated washer nozzle kit, m-coupe rear subframe, trailing arms, differential, and halfshafts, m-coupe front/rear brakes with master cylinder, under hood light kit, mud flaps, rear sun blind, auto-dimming rear view mirror, tilt steering wheel retrofit, apexcone 5000K HIDs with 55W ballasts




2002 X5 4.4 Sport Package, 53.5k miles
Current Mods: e46 m3 steering wheel
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