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Old 09-14-2016, 10:08 PM   #4
e30topdown
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Join Date: May 2015
Location: Austin, TX
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On a tensioner, I wouldn't change the pulley out. I now only replace the entire tensioner. I have had two tensioners on 15+ year old cars (and low mileage <50k miles) break when I was unbolting them. They are made from cheap pot metal that doesn't stand up well to vibration and engine heat over the years. They must develop stress cracks. I used to replace the pulleys but don't any more. Not worth my time to have to go back in and do it again later or risk the tensioner cracking apart while the engine is at speed going down the highway.

Hope this helps.

Ken
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