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Old 10-22-2009, 09:40 PM   #1
spidertri
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Default Radiator Leak

So I bought a new radiator from the ebay guy AC Imports to complete my cooling system refresh. I got it installed easily enough, bled it and all was good. I then drove back to school (60 miles) and watched the temp needle like a hawk, no signs of overheating.

I drove to class the morning after and noticed the needle was slightly above center (half the needle was on the center tick mark and half was not) figured it needed to be bled again after the long drive and I'd wait until after class to do it when the engine was cool.

I got back to the car and popped the hood to find the level of coolant in the expansion tank about an inch and a half below the cold line. Looked under the car and saw a puddle on the passenger side of the radiator. Turned out the sensor that is on the passenger side was leaking.

The radiator came from AC with a plug and o-ring in there, the stock radiator didn't have the o-ring so I, mistakenly, opted not to use it. My reason was the threads on the sensor went all the way to the body whereas the threads on the plug did not.

I figured it wasn't a big deal though as I could pull out the sensor stick the o-ring on there and put it back in without loosing too much coolant. (I had a gallon of 50/50 in the hatch too.) I went to loosen the sensor and it just spun in the hole, I'm guessing the helicoil broke loose and now it just spins...

Obviously I could and should just get a new radiator but that is going to take about a week. Can you guys think of a way that I can seal this up in the mean time?

I was thinking about some JB weld or a silicone sealant but that would probably mean I would need to buy a new temp sensor along with a new radiator.

Any thoughts? Sorry for the novel.
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Old 10-22-2009, 09:57 PM   #2
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JB weld should hold it together well if everything is clean and dry when you apply it
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Old 10-23-2009, 12:30 AM   #3
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Yeah, it's dry. I was thinking that would probably be the best bet. Does anyone know what psi the cooling system pressurizes to?
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Old 10-23-2009, 01:18 AM   #4
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Your radiator cap should be rated up to 2.0Bar which is around 30psi
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Old 10-23-2009, 01:23 AM   #5
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I can still send you my old one...
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Old 10-23-2009, 03:34 AM   #6
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You can also try silicone to seal it. That may even stop the leak and eliminate you having to buy another radiator.
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Old 10-23-2009, 03:51 AM   #7
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Yeah, I like the idea of silicone because I could get that off if I ever needed to. But I'm worried that it might not adhere strongly enough to the plastic/brass of the radiator/sensor.

If I could fix this one that would really be great, it was pretty disheartening to see that leak after I got all the way back to school. The whole time I was bleeding it after the install I kept checking for leaks and didn't see anything. I guess the long drive is what did it.

The AC imports radiator is awesome, just make sure to transfer that o-ring from the brass fitting.
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Old 10-23-2009, 04:11 PM   #8
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Well man give the silicone a try and if it doesn't work then just peel it off. Best of luck to you.
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