After my attempt to create a manual handle to retract my california roof failed & my roof seal began leaking again, I decided I would rather have a big moon roof. .
So, A few days ago I pulled out the california targa top & took it over to a local glass shop where I had a sheet of 1/4" acrylic glass cut to the same dimension as the tracking. The guy at the glass shop was a little bit off on the size and the shape, but luckily he over estimated quite a bit. So rather than going back to complain and get another piece cut, I decided to shape and fit the glass myself. After a quick stop at the hardware store for a Dremel Tool & a new palm sander, I was ready to go.
I started out by removing the roof panel and tracking.
I then took the previously cut piece of acrylic sheet and placed it on top of the roof to get a better idea of what needed to be done and then traced the outer overlapping edge with a razor blade as a guide line for where to dremel away. (the duct tape stains are from my quick fix solution to the leaking problem lol)
After a little bit of trimming, re-shaping and sanding, I was ready to remove the vinyl protectant layers. I was more than happy with my results on the cut and shape
I then set the piece of glass in place and began to drill a few holes. I used only 4 bolts per side with cone shaped flat heads so they would sit as flush as possible in the glass & used the holes from the OEM targa top. I also placed 2 washers under the center of the glass as well as 2 in the rear in order to follow the concave of the roof panel.
I then sealed the edges with some clear window sealant to prevent and leaking from occurring.
The roof is now set and I am very pleased with the results so far, though I am not 100% finished yet. I am now waiting on 2 sheets of vinyl to arrive. My next move is to limo tint the glass in order to fully hide the stud heads and will also possibly wrap the roof outside the area of the glass with black vinyl, but that part is still up in the air. During the process I kind of destroyed my freshly wrapped headliner, But without the leaking I can finally put my new interior panels, rug & seats in .
I will post some pictures of the finished product once I finish, though it may have to wait an extra week or so since the car goes into the shop this week for its S52 swap.